In essence, an industrial process is the physical, chemical, electrical, or mechanical step that leads to the manufacture of a product. Highly developed process industries have well-defined and documented processes. It is critical to continuously measure and precisely control the state of each production process to avoid unexpected component changes and unstable production conditions. Managing infrastructure performance by monitoring the status of production equipment and utilities and performing maintenance is also important for the success of the process. This is why industrial sensors and instruments are designed for process monitoring and asset monitoring.

Process monitoring

Process monitoring sensors are used to monitor the status of products and processes in the factory. These sensors placed in the production process continuously detect the state of the measured object and transmit it to the control unit as process data. The control unit then compares the transmitted signal with the target value, converts the difference into a controlled variable, outputs it, and then changes it to the measured state. By repeating the loop, "feedback control" is performed to keep the monitored object in a stable controlled state.

These sensors require continuous, real-time data input and high-speed response. These reliable sensors fine-tune the process in real time to eliminate blind spots, enabling high-quality production and plant operation.

Asset monitoring

Asset monitoring sensors play a crucial role in monitoring plant equipment. The data they retrieve and transmit forms the basis for analysis and alerts. By analyzing the sensor output data, you can diagnose the health status of the plant equipment. This diagnosis is then used for alarm management, predictive maintenance of equipment, and more effective maintenance patrols. Highly responsive sensors can help prevent plant accidents, extend process uptime and improve equipment life.

A wide variety of sensors and sensing systems are available for almost all processes. The ability to collect reliable, accurate process data is critical to achieving any level of process control. Processing plants can adopt new control systems or cloud/edge-based data collection technologies and still witness process failures if defects are detected and reported. Today's sensing systems form a holistic suite that ensures that they work as a unit for process and asset management and process success.

These sensing units are used in a variety of industries with different levels of process automation, as data detection is a very important first step to success in any process industry.

Since its establishment, Hongbaoshi (Sanhe) Technology Co., Ltd. has established a perfect research and development, production, sales and service integration of modern management system. Focus on technology, pay attention to innovation, and constantly improve the technical level of products and service quality. With precise products, precise service, precise market as the core, and domestic machinery, shipbuilding, electric power, petroleum, railway, automobile and other industries of users to establish a long-term stable relationship of cooperation.

Our company according to the market demand design and development - pressure, temperature, temperature and humidity, speed, liquid level and other series of sensors and intelligent automation instruments, but also according to the specific requirements of users to design unique sensors, to meet the special environmental needs of users, and provide users with after-sales service.

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